Case study · Workflow automation

Ecommerce order automation from manual handoffs to connected workflows

I built connected order workflows for an ecommerce business using Shopify, Trello, Zapier and Outlook. The system supports order tracking, stage-based customer communication and production follow-up, with checks that flag incomplete or unresolved records.

Project

Client order operations

My role

Workflow planning, automation implementation, testing, troubleshooting and process documentation

Tools

Shopify, Trello, Zapier, Outlook and an order register

The starting point

Before the automation

The order journey involved several separate tasks: checking order details, keeping the production board current, sending customer updates and tracking the next follow-up. Those handoffs needed a consistent process so the team could see what had happened and what still needed attention.

The goal was to connect those steps while keeping necessary readiness checks and human review.

The work

What I built

01

Order intake and confirmation

Connected qualifying Shopify orders with the Trello tracking workflow and approved confirmation emails. Added qualification logic so the workflow could distinguish the relevant orders from products outside its scope.

02

Production stages and customer updates

Built workflows around defined Trello stages and production milestones. Connected the required order information with approved Outlook emails and recorded completed actions in the order register and Trello.

03

Production follow-up scheduling

Configured update workflows for the production journey, including later-stage and delayed-order follow-up. The workflow uses recorded dates and email status to support the next scheduled action.

04

Checks before sending

Added eligibility and email-status checks, including checks for required production information. These help avoid sending an update before the order is ready or repeating an already recorded action.

05

Alerts for unresolved orders

Built an alert workflow that waits, checks the current order and email status again, and flags eligible unresolved orders in Trello. This makes an incomplete communication step visible for review.

06

Testing and troubleshooting

Tested the relationship between the email, order register, Trello comments, labels, card movement and due dates. Fixed issues in custom-field handling and email extraction, and refined production readiness logic when missing date information blocked an order.

Comparison

Before and after

AreaBeforeAfter implementation
Order handoffsSeparate steps to coordinate across toolsConnected workflows for qualifying orders
Customer updatesUpdates needed preparation and trackingApproved messages connected to defined milestones and checks
Email historyStatus needed checking across recordsSent status recorded in the order register and workflow comments
Production follow-upNext actions needed coordinationDate-based scheduling and update workflows
ExceptionsIncomplete steps needed investigationChecks and alerts identify records needing review
Team processRepeated steps needed explanationDocumented stages, responsibilities and review points

Outcome

The result

The client has live order and production-update automations supporting a more structured customer communication process. Order stages, email records and follow-up actions are connected, while incomplete information can be flagged for review.

The value is a clearer operating process: the team can see the order’s stage, what communication has been recorded and which exceptions need attention.

Takeaway

What this project shows

Reliable automation includes the cases where a step cannot proceed. I built and refined the checks, tracking and review paths around the main workflow, alongside the integrations themselves.

Have an order workflow that needs connecting?

Tell me about your tools, your order stages and where updates get missed.